Operational Excellence Program

Shop-Floor Ready
Training Programs

A nine-module operational excellence training series designed around lean manufacturing, OEE, Kaizen, digital transformation and leadership. Every module combines theoretical content with shop-floor application.

9 Training Modules
1 Day Every Module
Shop Floor Hands-On
8–20 Participants
All Modules

Training Programs

Each module can be delivered as a standalone training, or the modules can be combined into a corporate operational excellence program.

Module 01

OEE — Overall Equipment Effectiveness

Hands-on training designed to measure the real performance of production lines, analyse the six big losses and instil a data-driven management approach.

Availability Performance Quality Loss Analysis
1 Day Theory + Workshop
Module 02

5S & Autonomous Maintenance

Shop-floor training designed to build a culture of order, cleanliness, standardisation and equipment ownership in production areas.

5S Steps TPM Visual Management Maintenance Culture
1 Day Shop-Floor Applied
Module 03

Kaizen & Suggestion System

Training designed to spread a continuous improvement culture and to build a structure that systematically turns shop-floor ideas into value.

PDCA Quick Kaizen Suggestion Form Motivation
1 Day Theory + Workshop
Module 04

Value Stream Mapping (VSM) & Yamazumi

Training designed to analyse processes end to end, make waste visible, identify bottlenecks and balance workload against takt time.

Current State Takt Time Future State Workload
1 Day Mapping Workshop
Module 05

KPI & Asakai (Daily Management System)

Training designed to build a data-driven decision culture, manage performance daily and develop the discipline of taking rapid action.

KPI Tree Line Board Asakai Action Management
1 Day Theory + Simulation
Module 06

Problem Solving Techniques

Hands-on training built on five core tools for defining problems correctly, analysing root causes systematically and developing lasting solutions.

5 Why Ishikawa Pareto 4M Analysis
1 Day Case Workshop
Module 07

Quality & Human Error Management

Training designed to prevent quality defects systematically, reduce human error and build a sustainable quality management system.

QA Matrix TWTTP 4M Defect Types
1 Day Scenario Workshop
Module 08

Toyota-Style Lean Leadership

Leadership training that gets leaders actively involved on the shop floor, supports employee development and builds a sustainable operational excellence culture.

Gemba Coaching Standard Work Shop-Floor Leadership
1 Day Theory + Simulation
Module 09

Digital World & Artificial Intelligence Applications

Training designed to improve efficiency, quality and decision making by building an understanding of digital technologies and AI applications in production processes.

Industry 4.0 MES / IoT Predictive AGV / Cobot
1 Day Roadmap Workshop
Corporate Program

All Modules Can Be Designed as a Single Program

Each training can be taken on its own; the modules can also be combined into a corporate operational excellence program. Content, sequence and schedule are tailored to your organisation's needs.

Get a Corporate Proposal →
  • Content adapted and sequenced for your organisation
  • Shop-floor-based case and scenario design
  • Action tracking and support between sessions
  • Progress measurement and reporting
  • A consistent methodology through a single trainer throughout
  • Flexible scheduling for groups of 8–20 people

Not Sure Which Training to Start With?

Let us assess your organisation's current position and priority development areas together, and decide on the module or program that fits you best.

Free Initial Consultation →

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