Lean Manufacturing and
Management Training
Eliminate waste (Muda) in your business and optimise the value stream. Build the principle of "more value with fewer resources" into your processes.
What Is Lean Thinking?
Lean is a management philosophy aimed at removing every step that creates no value — every waste — from the process of making a product or delivering a service. Its purpose is to lower costs, shorten lead times and maximise customer satisfaction.
Who Should Attend?
Professionals looking for speed, flexibility and efficiency in their processes.
Production Leaders
Plant Managers, Production Chiefs and Foremen
Planners
Production Planning and Inventory Management Specialists
Maintenance Teams
TPM and Maintenance Management Leads
HR and Quality
Continuous Improvement and Culture Transformation Teams
Training Modules
A three-stage lean journey running from entry level to strategic leadership.
Lean Foundations
Entry LevelThe first step into the lean world. Learn to see waste and to organise the workplace.
- The 7 Core Wastes (Muda)
- 5S: Sort, Set in Order, Shine
- Visual Management Standards
- Kaizen (Continuous Improvement) Fundamentals
Lean Practitioner
Technical ExpertiseAnalyse process flow, resolve bottlenecks and raise efficiency.
- VSM (Value Stream Mapping)
- SMED (Reducing Changeover Time)
- Poka-Yoke (Error Proofing)
- Problem Solving Techniques (A3 Reporting)
Lean Leader
Strategic ManagementSpread the lean culture across the company and build a just-in-time production system.
- JIT (Just-in-Time Production) & Kanban
- Hoshin Kanri (Strategy Deployment)
- TPM (Total Productive Maintenance)
- Lean Leadership and Change Management
Technical Depth and Methodologies
Throughout the program we go beyond theory and work on four main pillars you can apply in your business straight away.
5S Workplace Organisation
It is not just cleaning — it is a culture of discipline. It cuts the time spent searching for materials to zero and improves workplace safety.
Kaizen (Continuous Improvement)
The art of perfecting processes through small, continuous and cumulative steps rather than large investments.
Autonomous Maintenance
Operators taking ownership of their own machines. The end of the "I run it, you fix it" mindset.
OEE (Overall Equipment Effectiveness)
How efficiently do your machines really run? We turn hidden losses into hard numbers.
Consultant & Instructor
Ertuğrul Turgay has extensive experience adapting Toyota Production System (TPS) principles to Turkish industry. His training approach is built around "Gemba" — the place where the work actually happens — rather than theory.
He has led projects in many plants to shorten setup times with SMED, improve flow with VSM and embed a 5S culture. His training builds the practical capability participants need to identify and eliminate waste in their own processes first-hand.
Start the Transformation
Get in touch to build a lean culture in your business and set new efficiency records.