01
Analysis
The current state, losses and improvement opportunities are made visible through a Gemba approach.
Efficiency and Transformation Program
Lean Manufacturing and
Management Training
Eliminate waste (Muda) in your business and optimise the value stream. Build the principle of "more value with fewer resources" into your processes.
Consultant: Ertuğrul Turgay
Lean Manufacturing & Management Consultant
About the Training
What Is Lean Thinking?
Lean is a management philosophy aimed at removing every step that creates no value — every waste — from the process of making a product or delivering a service. Its purpose is to lower costs, shorten lead times and maximise customer satisfaction. The same lens applies to the flow of information: lean communication, built with tools such as asakai meetings, visual management and A3 reporting, is the load-bearing column of the transformation.
Audience
Who Should Attend?
Professionals looking for speed, flexibility and efficiency in their processes.
Production Leaders
Plant Managers, Production Chiefs and Foremen
Planners
Production Planning and Inventory Management Specialists
Maintenance Teams
TPM and Maintenance Management Leads
HR and Quality
Continuous Improvement and Culture Transformation Teams
Curriculum
Training Modules
A three-stage lean journey running from entry level to strategic leadership.
Lean Foundations
Entry LevelThe first step into the lean world. Learn to see waste and to organise the workplace.
- The 7 Core Wastes (Muda)
- 5S: Sort, Set in Order, Shine
- Visual Management Standards
- Kaizen (Continuous Improvement) Fundamentals
Lean Practitioner
Technical ExpertiseAnalyse process flow, resolve bottlenecks and raise efficiency.
- VSM (Value Stream Mapping)
- SMED (Reducing Changeover Time)
- Poka-Yoke (Error Proofing)
- Problem Solving Techniques (A3 Reporting)
Lean Leader
Strategic ManagementSpread the lean culture across the company and build a just-in-time production system.
- JIT (Just-in-Time Production) & Kanban
- Hoshin Kanri (Strategy Deployment)
- TPM (Total Productive Maintenance)
- Lean Leadership and Change Management
Program Details
Technical Depth and Methodologies
Throughout the program we go beyond theory and work on four main pillars you can apply in your business straight away.
5S Workplace Organisation
It is not just cleaning — it is a culture of discipline. It cuts the time spent searching for materials to zero and improves workplace safety.
Kaizen (Continuous Improvement)
The art of perfecting processes through small, continuous and cumulative steps rather than large investments.
Autonomous Maintenance
Operators taking ownership of their own machines. The end of the "I run it, you fix it" mindset.
OEE (Overall Equipment Effectiveness)
How efficiently do your machines really run? We turn hidden losses into hard numbers.
Instructor
Consultant & Instructor
Ertuğrul Turgay
Lean Manufacturing & Management Consultant
Ertuğrul Turgay has extensive experience adapting Toyota Production System (TPS) principles to Turkish industry. His training approach is built around "Gemba" — the place where the work actually happens — rather than theory.
He has led projects in many plants to shorten setup times with SMED, improve flow with VSM and embed a 5S culture. His training builds the practical capability participants need to identify and eliminate waste in their own processes first-hand.
The Road to Success
A clear implementation flow from analysis to standardisation.
The process does not stop at training; it is applied on the shop floor, measured and made sustainable.
02
Training
Theoretical and practical content builds capabilities teams can apply on the shop floor.
03
Implementation
Measurable results are achieved through field projects, coaching and a follow-up rhythm.
04
Standardisation
Gains are made permanent, success is documented and a system is built for new targets.
Get a Quote
Let's map out a roadmap tailored to your operation.
Fill in the form; we'll listen to your needs and share a consulting and training plan that fits.
Start the Transformation
Get in touch to build a lean culture in your business and set new efficiency records.