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Analysis
The current state, losses and improvement opportunities are made visible through a Gemba approach.
Operational Excellence Program
OPEX — Operational
Excellence Training
Zero Defects, Zero Accidents, Zero Breakdowns and Zero Inventory. Learn the roadmap that will take your plant to the highest global standards and efficiency.
Consultant: Ertuğrul Turgay
Digital Operational Excellence Consultant
About the Training
Why OPEX?
OPEX is an integrated management system built on a continuous improvement (Kaizen) culture, developed to maximise the performance of plants and businesses. This training provides the disciplined methodology, lean manufacturing tools and audit logic required to drive losses to zero.
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Defects — Eliminate quality losses and rework
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Accidents — Turn safety culture into a corporate value
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Breakdowns — End unplanned downtime with predictive and autonomous maintenance
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Inventory — Drive inventory costs to zero with flow efficiency and logistics optimisation
Audience
Who Should Attend?
Business professionals targeting global manufacturing and management standards.
Maintenance Managers
Autonomous and Professional Maintenance (AM/PM) Leads
HSE Specialists
Safety Leaders and Teams
Cost Analysts
Cost Deployment Specialists
Plant Managers
Leaders Managing the OPEX Roadmap
Curriculum
Training Modules
A three-stage structure reaching from entry level to strategic management. Each module builds on the previous one.
OPEX Fundamentals
Entry LevelAn introduction to the OPEX structure. Establishing safety and basic operational standards.
- The Excellence Model and Technical Pillars
- Safety Fundamentals
- 5S and Visual Factory Management
- Introduction to Loss Analysis
Process Leadership
Technical ExpertiseDetailed process management and the technical elimination of losses.
- AM (Autonomous Maintenance) Steps
- PM (Professional Maintenance) Management
- FI (Focused Improvement) & Kaizen
- Logistics and Flow Management
OPEX Management
Strategy & AuditCost deployment and designing the OPEX strategy across the business.
- Cost Deployment
- EEM (Early Equipment/Product Management)
- Audit Preparation
- Management KPI Tracking
Instructor
Consultant & Instructor
Ertuğrul Turgay
Digital Operational Excellence Consultant
Ertuğrul Turgay has deep expertise in the Operational Excellence (OPEX) methodology as applied in the automotive and manufacturing sectors. He has taken an active role in plants' journeys towards their efficiency and quality targets.
He specialises in mapping financial losses through Cost Deployment and in empowering shop-floor employees through a continuous improvement culture. In his trainings he covers audit criteria and performance management in detail.
The Road to Success
A clear implementation flow from analysis to standardisation.
The process does not stop at training; it is applied on the shop floor, measured and made sustainable.
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Training
Theoretical and practical content builds capabilities teams can apply on the shop floor.
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Implementation
Measurable results are achieved through field projects, coaching and a follow-up rhythm.
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Standardisation
Gains are made permanent, success is documented and a system is built for new targets.
Get a Quote
Let's map out a roadmap tailored to your operation.
Fill in the form; we'll listen to your needs and share a consulting and training plan that fits.
Aim for Excellence
Begin the OPEX journey that will take your business to the top of global competition. Contact us for a corporate quote.