TPM
Reduce equipment losses with Total Productive Maintenance and move from a breakdown culture to preventive maintenance.
Explore →Operational Excellence Center
Measurable efficiency through OPEX and digital transformation.
Increase efficiency in your plant with Lean Manufacturing, Six Sigma, WCM and digital transformation consulting; make losses visible and processes sustainable.
14+Transformation journeys across companies
837+ HoursTraining and Consulting
Our References
Opex Consulting
Digital Transformation
LinkedIn
Opexera on LinkedIn
A post from the shop floor every week: lean manufacturing, operational excellence and digital transformation.
Our Areas of Expertise
We combine shop-floor experience with digital capability.
Every topic is addressed through analysis, training, implementation and coaching, tailored to your plant's current state.
Digital Transformation
Build future-ready systems with Industry 4.0, digital maturity assessment and a smart factory roadmap.
Explore →OPEX
Turn operational excellence into a sustainable structure that reaches from strategy to the shop floor.
Explore →Lean Consulting
Make your processes faster and more visible through flow, value, waste and standard work principles.
Explore →Six Sigma
Solve quality problems at the root cause with the DMAIC approach and data-driven problem solving.
Explore →
Training Programs
A nine-module lean manufacturing and operational excellence training series.
Each module combines theoretical content with shop-floor application.
All Trainings →01Module
OEE — Overall Equipment Effectiveness
Measuring the true performance of production lines, analysing losses and managing efficiency with data.
02Module
5S & Autonomous Maintenance
Building order, standards and discipline on the shop floor to develop a sustainable maintenance culture.
03Module
Kaizen & Suggestion System
Spreading a continuous improvement culture and turning shop-floor ideas into systematic value.
04Module
Value Stream Mapping & Yamazumi
Analysing processes end to end to reveal waste, waiting, bottlenecks and workload imbalance.
05Module
KPI & Asakai — Daily Management System
A data-driven decision culture, the right KPI selection, performance tracking and daily management discipline.
06Module
Problem Solving Techniques
Defining problems correctly, analysing root causes and developing lasting solutions.
07Module
Quality & Human Error Management
Sustainable quality management aimed at systematically reducing quality defects and human error.
08Module
Toyota-Style Lean Leadership
Enabling leaders to take an active role on the shop floor and to support employee development and an operational excellence culture.
09Module
The Digital World and AI Applications
Digital technologies in manufacturing, applications of artificial intelligence and building a digital roadmap tailored to your organisation.
Moments from Our Projects
Images from the shop floor.
Selected field photographs from our training, consulting and transformation projects.
Our Video
Get to know Opexera.
Watch our team, our projects and our approach to consulting.
The Road to Success
A clear implementation flow from analysis to standardisation.
The process does not stop at training; it is applied on the shop floor, measured and made sustainable.
01
Analysis
The current state, losses and improvement opportunities are made visible through a Gemba approach.
02
Training
Theoretical and practical content builds capabilities teams can apply on the shop floor.
03
Implementation
Measurable results are achieved through field projects, coaching and a follow-up rhythm.
04
Standardisation
Gains are made permanent, success is documented and a system is built for new targets.
Sustainability
We are bringing our carbon footprint to zero.
We reduce the carbon footprint of our consulting travel and give nature room to breathe through the donations we make.
🌳
53
Saplings Planted
Let's design the future together.
Get in touch with the Opexera team for a training, consulting and transformation plan tailored to your organisation.
Apply Now