OEE — Overall Equipment
Effectiveness Training
A hands-on one-day program designed to measure the real performance of production lines, analyse the sources of loss systematically and build a culture of data-driven efficiency management.
Why OEE?
Most production plants run at 60–70% of their potential — and accept it. OEE turns that acceptance into data and shows where the losses are and how big they are.
Program Content
A balanced combination of theoretical grounding and shop-floor simulation. Every module is designed around practical outputs participants can apply in their own production environment.
01 OEE Fundamentals and Formulation
- What is OEE and why measure it?
- Calculating Availability
- The Performance factor
- The Quality rate and reject analysis
- World-class OEE targets (85%)
02 The Six Big Losses Analysis
- Breakdown and unplanned downtime losses
- Setup and changeover losses
- Minor stops and idling
- Reduced speed and low capacity
- Start-up losses and processing defects
- Quality defects and rework
03 Data Collection and Visualisation
- Designing manual data collection forms
- OEE dashboard and visual management board
- Trend analysis and comparative reporting
- Excel / digital OEE calculation tools
04 Shop-Floor Application and Simulation
- Calculating OEE with real production data
- Building a loss tree
- Improvement prioritisation matrix
- Action plan through root cause analysis
- Participant presentations and feedback
Daily Program Flow
An intensive eight-hour training structured in three blocks: theory, workshop and shop-floor simulation.
OEE Fundamentals and Loss Typology
Conceptual framework, formulation, definition of the Six Big Losses and calculation on a sample case.
Data Collection Design and Workshop
Preparing a data collection form and designing a visual management board. Small group exercises.
Shop-Floor Simulation and Analysis
OEE calculation, loss tree and prioritisation using real or simulated production data.
Action Plan and Assessment
Group presentations, action cards based on root cause analysis, and the closing session.
Who Is This Training For?
OEE training has the greatest impact when production, maintenance, quality and process development teams attend together.
Production Managers
Managers who want to manage equipment performance with hard data.
Maintenance Technicians
Teams that want to analyse the sources of breakdowns and move to preventive maintenance.
Process Engineers
Engineers running data-driven improvement projects to raise line efficiency.
Quality Teams
Those who want to assess quality losses within OEE metrics and produce systemic solutions.
Consultant & Instructor
With more than 10 years of shop-floor and consulting experience in Lean Manufacturing, TPM, WCM and Six Sigma, Ertuğrul Turgay has led operational transformation projects at 14 different companies across different sectors. With 306+ hours of consulting and 135+ hours of hands-on training behind him, he takes a practical approach that brings the theoretical framework down to the shop floor and delivers measurable results.
Request a Quote for OEE Training
Contact the Opexera team for program content, dates and pricing tailored to your corporate needs.